9/05/2012

Combing through the facts: The Advantages of Brushless Motor Technology

Nowadays, you will find almost every major power tool manufacturer adopting brushless motor technology. Indeed, Dewalt, Makita, Milwaukee, Hitachi and the likes are all putting an emphasis on brushless; it’s the veritable it-girl of the motor world, and, so it seems, with good reason! So, what is “brushless” technology? It’s not just a buzzword: it’s a whole lot more than that, in fact.

If a power tool has brushless technology, it typically means that the motor has permanent, rotating magnets, along with a fixed armature. These features eliminate the problems you may encounter with a brushed motor, associated with connecting current to the moving armature. A brushless motor contains an electronic controller, which continually switches the phase to the windings to keep the motor turning. This feature distributes power in timed intervals by using a solid-state circuit, as opposed to the system which can be found in a brushed DC motor.

Some notable advantages that come with brushless technology are:

  • No brushes, which- of course- means no you longer have to change them. 
  • Less friction/resistance, which means a longer life for your tool and motor. Some manufacturers claim up to 10x longer than other brands! 
  • More efficient use of battery – brushless tools are smarter: the battery and motor communicate with one another and work in tandem, with the battery distributing an accurate amount of power to the motor as needed. 
  • Less heat build-up and longer run-time. 

You can find lots of brushless tools in our newest Hardware Investor Flyer, and, check out these manufacturer resources to learn more:

And for more on the science of brushless motor technology, see here:


So, though brushless tools are a wee bit pricier than their predecessors, the longer life of the brushless tool you buy will likely recover your initial costs. As you can see, the numerous advantages of a brushless tool make it a technology worth trying!